Industrial automation uses the control system, sensors, processors, and networks to perform tasks that are traditionally performed manually by humans. Automation improves productivity, ensures quality, and confirms the manufacturing process. Automation technology has a range of tools, such as numerical control (NC) machine tools, programmable logic controllers, and industry sensors. Industrial automation gives a lot of benefits compared to human labor. It collects data and monitors the status of equipment. A number of industries adopted this technology, like automotive manufacturing, pharmaceuticals, beverage processing, and many more.

Types of industrial automation

There are mainly four main types of automation used in manufacturing. They are specified as below.

● Fixed automation system

A fixed automation system has a set of predefined tasks and a continuous workflow without any options for modification. This type of automation rarely has any changes, and typically any changes associated with new products are too high. In case of a high volume of production, a fixed automation system provides better results.

● Programmable automation system

Using electronic controls sequence of operations or configuration of the machine can be changed in the programmable industrial automation system. This type of automation is best applicable in batch process production for improving productivity.

● Flexible automation system

A flexible automation system is implemented in the industry where products vary frequently and it is controlled by a set of computers with specific code given by the operator. CNC machines are the best example of a flexible automation system.

• Integrated automation system

The integrated automation system comprises a set of independent equipment, data, and processes that work synchronously to implement the automated system within the production line. For example, use CAD software and robots to do the task instead of depending on the human.

Benefits of industrial automation

There are several advantages to implementing industrial automation processes.

• It improves the worker safety by reducing the burden of doing dangerous tasks. Reduce the chances of injury associated with lifting weights or any repetitive motion.
• It increases productivity by continuously monitoring the process and maintaining automated device communication. Real-time information sharing helps in regulating inventory and removing bottlenecks.

Industrial automation has started a new era, and it gives a lot of benefits to the company. Reducing the operational cost and improving the quality of the product generate substantial savings for the company. The maintenance cost of the machines used for industrial automation is also lower for their longevity.

Frequently Asked Questions

What is industrial automation?

Industrial automation is the advanced technology that uses robotics, machines, and control systems to perform the tasks that were traditionally carried out by humans.

What are the examples of industrial automation?

CNC (computer numerical control) machines are an excellent example of industrial automation that automates the control and movement of machine tools.

What is the industrial automation process?

Industrial automation has a three-stage representation, such as a support level that contains multiple industrial PCs run by stranded operating systems. The control level holds programmable logic controllers that run the automation-related processes. Field-level industrial automation has sensors and actuators in the manufacturing process to interface with PLC (programmable logic controller).